Advantages of Hot Dip Galvanized Stalls

Not all galvanized stalls are created equal—hot-dipped galvanizing sets the standard for superior protection. Unlike electro-galvanizing or spray coatings, hot-dipping fully immerses the steel in molten zinc, forming a tough, corrosion-resistant barrier inside and out. The result? Unmatched durability that stands up to harsh barn environments, season after season.

Horse stalls in a barn with dark wood panels

Hot-Dipped AFTER Fabrication

Hot-dip galvanizing after fabrication ensures complete corrosion protection, including over welds and cut edges. This means the entire product, not just the base steel, is shielded from rust—even in the most exposed areas. By galvanizing post-fabrication, you get a longer-lasting, more durable finish that holds up against the elements.
Feature Hot Dipped Galvanizing Standard Galvanizing
Full Protection Coverage Applied after fabrication to seal welds and edges May leave welds and edges unprotected
Durability Thick, bonded zinc coating resists wear Thinner coating wears off more easily
Lifespan Decades with minimal maintenance Shorter, especially in tough environments
Corrosion Resistance Excellent in wet or ammonia-rich settings Moderate; not ideal for barns or outdoor use
Best Use Case High-traffic barns, outdoor stalls, and equine facilities Indoor-only or low-wear applications

Facts about Hot-Dipped Galvanizing

It's Proven

Using zinc to protect steel from corrosion (hot-dip galvanizing) is a 150-year-old practice!

It's Improved

Hot-dip galvanized steel lasts longer today than it did 20 years ago. Because of environmental laws, our air is cleaner and less contaminated with corrosive emissions.

Total Coverage

Hot-dip galvanization coats every surface—including welds, corners, and edges—ensuring complete rust protection even in hard-to-reach areas.

Bonded Zinc Layer

The zinc forms a metallurgical bond with the steel, creating a tough, abrasion-resistant coating that doesn't flake or chip like paint.

Low Maintenance

Once applied, hot-dipped galvanized steel requires little to no upkeep, making it a cost-effective solution for busy barn owners and facility managers.

Rust-Free Warranty

Our standard stalls are backed by a 25-year rust-free warranty, while our European models come with a full 30-year rust-free warranty—ensuring your investment stays protected for decades to come.